Innovative Gate Rudder Design Enhances Vessel Performance and Efficiency in Varied Conditions

Study Highlights Need To Reconsider Fixed Sea-Margin
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A study conducted by Norbert Bulten, Product Performance Manager at Wärtsilä, highlighted the importance of considering different operating conditions beyond straight-sailing and calm waters. The research, part of the EU-funded CHEK project, used full-scale CFD simulations to analyze the impact of rudder steering and vessel motion. Specifically, the study compared the performance of a gate rudder concept to a conventional semi-spade rudder on a Kamsarmax bulker.

The concept of a gate rudder involves two symmetrical rudder parts positioned on either side of the propeller to reduce fuel consumption and improve maneuverability. By targeting a stagnation point of the flow close to the rudder leading edge, a net-thrust force is created, enhancing the vessel’s steering capabilities. This innovative design replaces the drag of traditional rudders with a thrust-enhanced system that also reduces noise and vibration while enabling faster course changes.

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The study’s findings indicated that rudders behave differently based on vessel motion, steering, and turning. Propeller loading was influenced by drift and turning, as vessel motion pre-rotates the flow to the propeller, affecting its performance at constant RPM. These insights are crucial for meeting Carbon Intensity Index (CII) regulations, signaling a shift in vessel design focus from sea-trial performance to operational efficiency. Bulten emphasized the need to reconsider traditional design approaches in response to these new operational considerations.

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